High density foam can be used in everything from furniture to medical supplies. The uses for this revolutionary product are seemingly endless, that is, if you know how to cut it to size. In the paragraphs to follow we will detail the proper cutting method for this material so that you can use to take care of whatever needs you may have. |
When you are attempting to cut high density foam, the first thing to remember is to take precise measurements. Much like wood, metal, and drywall, this material is only effective when it is the correct size. Because of this, we recommend following the old saying, "measure twice, and cut once." Simply measure the area that you need to fill, write down the measurement, and then measure again. Hopefully your second measurement will match your first, but if it doesn't, then keep measuring until you come up with measurements that are identical. Once this happens, that measurement should be the size that you need.
In some instances it might actually be easier to trace the area you need filled rather than gathering measurements. If, for example, you have to fill a space in a seat cushion that is not perfectly square, but rather jagged without cohesion, it would be easier to trace the shape onto a piece of paper. From there you can cut the shape out of the paper and use it to cut the high density foam.
After you have your measurements or the actual shape that you need cut, the next thing to do is transfer this information onto the high density foam. If you have taken measurements, mark them on the product with a permanent marker after you have taken the time to re-measure them. When you have transferred all of your measurements, you should have a series of marks that create the shape that you are trying to fill. Use a straight edge to connect the marks together with the marker. If you have cut out the shape you need on a piece of paper, you can simply use the marker to trace the shape that you cut out after you pin it on.
With your shape perfectly measured and drawn on your high density foam, now you are ready for the fun part that is, actually cutting the material. To make your incisions into the product, you want to use a sharpened electrical knife. Turn on the electric knife and place it on the highest setting. Begin your cut with the blades turned away from your body. Find a good starting point on the pattern that you are cutting out and carefully place the knife blade into the material at this point. Slowly cut along the lines that you drew with the marker to cut out the correct size that you need for the job. If the shape that you are cutting out of the material is difficult to maneuver the knife around because of circular or jagged edges, it is recommended that you cut around your shape so that the excess material is not a hindrance to you. From there it will be much easier to maneuver the knife around your needed shape.
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