|
Die cutting is a popular, fast and efficient way of cutting all kinds of different shapes with precision and then duplicating them over and over again to be flawlessly identical. This can be a costly situation for fabrication companies of all kinds. The goal of die cutting fabrication is to cut the die “shape” out of the material of choice and minimize the waste. This means that the machines must be set to exact dimensions to the many different dies at a time. Otherwise custom die companies stand to lose a lot of money in waste. A lot of smart companies that do moderate volume will in fact find ways to recycle what is leftover that best suites the business. For instance they can melt down metal waste and reuse it in another product. What is some common custom die cutting? There are literally millions of custom die cutting products and some that you may not have even thought of that you have done yourself. Each time you walk into a lock smith and have a key made that is a custom die cut. Albeit, it is a small job but nonetheless it is a custom blank that is cut to your specific key. That may make it a little easier to understand a process that is less complicated than what it sounds like. So how does the process work from start to finish? Custom die cutting is an interesting business and can actually be fun if it is done in the artistic-fabrication realm which we will have examples of next. But the process is either complicated or simple depending on the project design and volume. First, a metal blade which is unbelievably sharp, sharp enough that if it cut you, you wouldn’t feel it, is bent to resemble the shape it is meant to cut into. Now, the blade is turned at an incredible speed, again, no place for fingers—and a piece of material, whether metal, wood, plastic or fabric is placed before the blade for cutting. Depending on the material and its integrity, the die cutter can cut through a stack of material creating multiple pieces of the same custom die cut request. This saves time and money for the company and they are able to complete a custom die cut request in record time, thus being able to serve more customers without much loss. What are some popular examples of custom die cutting? The most popular custom die cutting comes from the automotive arena as far as custom motor bikes and car adornments. They are also the most expensive and made of metal works more than any other material. They have a graphic designer flesh out the design and then off to be cut. Then for example, it is a custom exhaust pipe in a flame shape very popular then it goes off to be chrome powder coated or painted then fitted on. Generally, this is to the tune of around $200,000 dollars. The less expensive of the custom die cut is in jewelry making and usually costume jewelry but it can still run from a few bucks to hundreds.
Related Articles -
custom die cutting, custom die cutter,
| 
