Seamless Boiler Tubes can withstand high pressures and temperatures such as 650°C for long period of time. During high temperature, the metallic material undergoes a micro structural variation which is produced by constant load. This further reduces the properties of the material. Therefore Seamless Boiler Tubes must be manufactured from materials that are capable to endure high pressures and temperatures. They must meet the criteria of reliability and durability. Presently, high capacity boilers that operate at high pressure and temperature have been developed and keep on undergoing rapid technological advancements. The main reason behind the fabrication of highly efficient and advanced boilers is to control the carbon dioxide emission which is basically all about the conservation of environment. Because of the very same purpose of conserving the environment, a variety of boilers have been invented such as Ultra-Supercritical Pressure Boilers, Gas Turbine Combined Power Generation Boilers, Pressurized Fluidized Bed Boilers, High-Efficiency Industrial Waste Incineration Boilers, etc. And with the invention of these boilers, increases the demand for Seamless Boiler Tubes. Seamless Boiler Tubes are produced through the process of extrusion and rotary piercing. - Extrusion- It begins by heating the stock material for hot extrusion and then loading it into a container in the press. A dummy block is then placed behind the material to push it out of the die. Afterward, extrusion is stretched to straighten it. It can also be cold worked or heat treated. This process is mostly economical when producing between several tons and kilograms, depending on the material being extruded.
- Rotary Piercing- It is used to form thick walled Seamless Tubes & Pipes through hot working metal working process. Within this process, a heated cylindrical billet work piece is fed between two convex-tapered rollers that rotate in the same direction. The stress made by the rolls causes the center of the blank to break. Finally, a uniform inner diameter is formed by the rolls pushing the blank over the mandrel.
Bhartiya Manufacturing Industries is a dominant Manufacturer and Supplier of Seamless Boiler Tubes. Its product range comprises MS Rectangular Pipes, Spacers & Bushes, Air Heater Tubes, Copper Pipes, Steel Rectangular Tubes, Oxygen Lancing Pipes, Copper Pipes, Cold Drawn Welded Tubes etc. For more details, visit http://www.bmipipes.in.
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