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Solutions for Removing the Fracture of Cold Drawn Tube by kairuida cangzhou





Article Author Biography
Solutions for Removing the Fracture of Cold Drawn Tube by
Article Posted: 10/24/2013
Article Views: 234
Articles Written: 66
Word Count: 433
Article Votes: 0
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Solutions for Removing the Fracture of Cold Drawn Tube


 
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Cold drawn steel tube, characterized by unexceptional dimensional accuracy, easy forming and better quality, is ideal for various equipments. Excellent characteristics and broad use perfectly reveal that cold drawn tube has had its own position in the market. On the other hand, its fracture is worrying. What factor can make cold drawn steel tube fracture? 1. Undemanding procedure In order to produce qualified cold drawn seamless tube, a few procedures must be done including heating, punching, annealing, acid washing, cold drawing or straightening. During the production, different kinds of equipments are needed. Any error in this production will cause tube to fracture or other unwanted breakdowns. 2. Improper phosphate treatment Phosphate treatment will be done after doing the acid pickling. Its major function is to make tube have superior corrosion resistance. Research shows that phosphate somewhat results in fracture risk. This is because the nonstandard phosphate treatment doesn't only affect corrosion resistance, but also affects subsequent processes. It's likely that fracture will happen. 3. Temperature of the saponification How does saponification influence cold draw seamless tube A factor that leads to fracture may be the temperature of the saponification. Despite of high temperature or low temperature, improper temperature of the saponification is not good to steel tube. 4. Crystalline grain size of metal Generally speaking, thinner the crystalline grain size is, higher strength and rigid will be. Naturally, cold drawn tube will have a lower risk of fracture. Due to the small size of crystalline grain, chance is more crystalline grains will be in a certain volume leading to decreased stress concentration. As a result, fracture risk would be reduced. If the size of the crystalline grain is too big, higher fracture risk would be. How to solve the fracture? When it comes to a solution, this portion would be simpler and clearer as the factors that cause fracture are shown. So, how to prevent fractures? The solution would focus on rigorous manufacturing, proper phosphate treatment, proper control of saponification's temperature as well as the crystalline grain size of the metal. In addition to these solutions, other ways are workable as well. We all know that aluminum has traditionally been weak in strength. By adding some alloy elements, aluminum has a superior strength. In the same way, many manufacturers add alloy elements in cold drawn tube to improve its performance. There's no perfect thing. Cold drawn tube can't be perfect. It's common that fracture happens. However, this breakdown can be completely avoided. As you know the reasons that result in fracture, it's not difficult to come up with good solutions.


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