While we frequently see it featured in advertising campaigns for everything from mattress companies to airlines touting their superior seating, you still might not be able to name a high density foam manufacturer off the top of your head. Like plastics and other manufacturing materials, this type of foam is something that plays a part of our everyday lives that we rarely stop to consider it. We generally overlook these details and take the components of the materials in our day-to-day lives for granted. So, here is some information about high density foam, manufacturer to consumer. |
When was it made?
Historically, the first high density foam manufacturer was the man who founded General Plastics Co., L.W. Schatz. He began undertaking experiments that explored the chemistry of polyurethane creation, eventually incorporating tightly compressed bubbles or small cavities of air into the material to generate the new foam. While his experiments were initially involved with the war effort, the material lived beyond its military uses to become part of our lives in everything from the cushioning of our mattresses to the climate insulation of our homes.
Due to the relatively resilient nature of the foam, objects manufactured from it more readily assume their intended shape after use. For example, a bed made with this type of foam would be less likely to sag in the middle after years of use than a typical box spring mattress. The material is generally better equipped to adjust to the shape most comfortable for the person sleeping or sitting, as it conforms in a more organic and less rigid fashion.
How is it made?
A high density foam manufacturer can produce a large supply of the material by producing it in giant moulds that give shape to the foam while it transitions from a more liquid polyurethane state and expands with the air bubbles. Because the relatively flammable nature of the foam, most manufacturers add fire resistant agents into the foam as it's being made, reducing the risk of it catching fire during consumer use.
Why is it made?
This capacity for factory manufacturing makes the material attractive for large-scale consumers like airlines who need seats that remain comfortable over the course of long flights and movie theaters where patrons sit for long periods as well. This foam has grown to become part of hospital beds and pillows, the seating in wheelchairs, and the cushioning on all types of boats. As it has already become such a commonplace material for furniture around the world, it appears that the relatively new material is around to stay. Next time you sit down in your favorite office chair or climb into bed, you might realize that you're resting on the very same foam you're now an expert about.
Grand Rapids Foam Technologies is a trusted high density foam manufacturer. Learn more at http://grft.com.
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