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There are a variety of factors to consider when choosing hydraulic oil coolers in Irvine, Texas. Whether you’re seeking a system to cool industrial-sized equipment or something to cool smaller machinery, investing in the right cooler can save you time and extend the lifetime of your equipment. Coolers are a basic prerequisite for running a cost-efficient operation. The best hydraulic cooler for your needs will maintain an optimum temperature despite diverse environments and applications. Buy a cooler with less capacity than you need, and your equipment will produce high temperatures resulting in poor lubrication, internal leakage and damaged components. These problems can effectively ground your heavy machinery, costing you time and money to repair the damage. Equipment that runs too hot is not running as efficiently as it could be. So even if your overheated machinery continues to operate, you’re getting less out of it than you would if it had the appropriate sized cooler. Temperature optimization is when the temperature maintains oil viscosity at its recommended values. When your equipment runs at the optimum temperature, your hydraulic system’s life is extended, and so is the life of your oil. This means more operating time and fewer shutdowns, reducing the cost of repairs. Here are a few things your engineer will consider when selecting a cooling system for your heavy equipment. Size Size matters. Your largest equipment will require the highest cooling capacity. Cooling capacity is tied to horsepower. If your equipment has 400 horsepower, you’ll need the largest, industrial cooler. A smaller than necessary system will allow higher than optimal oil temperatures. However, too big of a cooler can also cause problems. An oversized system can create temperatures too low for ideal oil viscosity, reducing equipment efficiency. Cooling System Not all hydraulic systems cool in the same way. Most cooling systems use air and water to maintain oil temperatures. Air cooled-systems force cool air over hot fluid. These systems generally offer lower operating costs and easy maintenance, while eliminating some of the water-contamination problems common to water-cooled systems. However, air-cooled systems typically cost more up front, and they’re loud. Because these systems use the air to function properly, clean air is a must. A water-cooled system uses water to cool engine components. Quiet and compact, these coolers generally do not affect the air temperature in the areas in which the machinery is used. With a smaller price tag than an air cooler, these systems require clean water, which can be expensive. Water can also corrode equipment leading to more maintenance costs than an air cooler. A third, less common type of hydraulic cooler utilizes refrigerated chillers and evaporative cooling towers to maintain optimal oil temperatures. An engineer generally will choose the type of cooler and then consider the size of a cooler necessary in a piece of heavy equipment. Heating and Cooling Data Once an engineer has determined the type of cooler and size necessary, he or she will begin determining a variety of variables, including maximum system temperature and heat load before settling on the exact cooler for a specific piece of equipment. Here is the moment the engineer will pull out the calculator. Using a series of equations based on anticipated system efficiency, type, and volume of fluid and numbers garnered by monitoring reservoir temperature. The more accurate an engineer’s data, the better he or she can determine what type and size of cooler should be used in a piece of equipment. There are many complicated factors to consider when purchasing new equipment. Choosing the right hydraulic oil coolers in Irvine, Texas, is a critical determination to ensuring a smooth, cost-efficient operation.
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