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Why do people need special purpose machines? Well, when a prominent level of productivity is sought, there is no other thing that can help. There are enormous benefits and application of special purpose machine. Wherever is possible, it brings full-scale automation of industrial processes. When complete automation and no human intervention are implemented, there is no possibility of human errors. The real benefit of special purpose machine is in automating the mundane task or repetitive task. Once programmed, the machine performs the same designed process, in the same manner, every time without fail. What you get is a flawless quality of products. The machines are rugged, reliable and long-lasting. They can do the work relentlessly year after year, without any shortcuts. Due to their ability to run round-the-clock, you get more productivity and value for money. What are the features of special purpose machines? Before you order a machine, you should understand the salient features of it. • Features and functionalities depend on the application of special purpose machine. They are product specific and should be designed and developed as per the user requirements. • The machine can use hydraulics, pneumatics or Cam operations. Sometimes, they use a combination of all the three methods. • Depending on the type and usage of the machine, they can use transducers, sensors and dedicated PLC (Programmable Logic Controller) to issue commands to the actuating elements. • In some machines, servo motors or stepper motors are also used as actuating elements. The machines boost productivity greatly. Experts say that from three times to ten times productivity can be achieved by using these machines. To reap the maximum benefit of it, you need to ensure that the input to the machine should follow stringent quality standards. In general, you can find the assembly machines, semi-automatic or fully-automatic machines, process machines, integrated systems and standalone machines. They can be generic or user-specific. When the manufacturers receive a work order for the special purpose machines, each specification is checked and monitored thoroughly. Typically, a special purpose machine has two elements. The first is piercing tool to punch and die. The second is a hydro pneumatic system that has controls and cylinders to develop a force to pierce holes. Again, it is an example of one machine. To know the exact functionality and features, you need to discuss with the manufacturers. They come out with suitable choices after understanding the application details. Take the productivity to incredible heights by using special purpose machines. At present most of the industries are using special purpose machine to get high volume production at low investment.
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