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A team effort can be difficult. Many people are more comfortable doing a job on there own, not just for the comfort aspect and not having to deal with various personalities, but also because then you do not need to rely on other people. Most people like to be judged for their performance and do not want their job performance determined by factors beyond their control. But there are some cases where teamwork is the best way to solve a problem. One such case is when you try to simplify a process of eliminating waste. Waste is a killer for any company and especially when times are tough and the economy is in trouble, you can not afford to let waste continue. Waste costs money in lost product errors, storage of equipment or unnecessary parts and not using the equipment you have. How much time is lost when a piece is badly done and is continuing to travel all the way to the packing? You don't only waste the money for the parts and materials used, but also the labor that went into making the part. What about the time that the bad part spent being worked on through the automated processes and tied up the equipment? That was wasted time because if a bad part wasn't being made then a good part could have been made at the same time. So not only do you waste all that time and material on the bad part, but also all of the time that could have been spent making good parts but now has to be wasted on correcting the problem. You have to ask yourself if the problem could have been identified earlier in the process. Could the rejected part have been avoided altogether? Was there a point in the process when the part was handled that an employee could have stopped the process with a visual inspection or do they even know what they are looking for? It is important for employees, who work on the plant floor, to be sure to stop the process when they see something out of line or incorrect. Are your employees reliable or sufficiently trained to know what is right or wrong with a product just by looking? Is there a point in the process, a critical step that could be a quality check before it hurt and cost a lot of money and lost time? There are several Six sigma training programs available for you and your workers. Having yourself and all your workers trained in 6 sigma will raise your business to new heights. Start your training today by logging onto stupidcupid.org.
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