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Professional metal fabrication experts should not only provide a product that meets or exceeds the expectations of the customer, but that also saves them money and speeds up the process. This involves the use of innovative techniques, new technology, and creative ideas that eliminate additional steps and cuts that can actually weaken a product. Here are a few of these processes used in carbon steel fabrication, sheet metal, and many other areas. CNC Machines For Metal Fabrication These large machines allow carbon steel fabrication specialists and others in the field to produce finer, more accurate cuts. These machines use computer programs known as CAD or CAM to decide the exact tools and locations to cut, drill, etc in order to produce the perfect product. These machines can cut out the basic shape, drill holes, punch, grind, weld, bend, and perform many other operations all in one step. Because the CNC moves the piece on a table guided by graphed movements (X,Y, and Z axis direct the distance and direction), they can essentially produce numerous items with the exact same consistency when it comes to specifications and features. Design Experience When industrial and commercial clients send in the plans for an item they need, metal fabrication experts will closely examine the design. Many times, they can suggest ways to eliminate additional cuts and processes to produce the same item. For example, instead of using two pieces of metal and welding them together to create a case, they can cut it from a single piece and use bending techniques. This eliminates several steps from the process and creates a stronger product. They suggest several other ideas as well to help customers get a better product. This includes using a metal better suited and more cost effective for the project, different fasteners, and many others. Using Metal Bending Many product designs require metal fabrication experts to do a lot of welding and grinding in order to create items of a certain shape. This is particularly true of corners, which can become bulky in some instances. With new technologies available like CNC machines, bending the metal makes carbon steel fabrication and other products neater, stronger, and more aesthetically pleasing. This same concept works for creating anything with sharp angles or various sides and eliminates the needs for rivets or other fasteners. Press Brake Forming And Metal Stamping Two other processes popular in carbon steel fabrication and other forms of manufacturing are metal stamping and press brake forming. Press brake forming uses forms, cutters, and other features to bend and shape items quickly and easily while maintaining a high standard of precision and accuracy. Metal stamping is similar in concept to a cookie cutter. This process uses large punches to cut out the item or many of the same items from sheet metal. These are just a few of the tools and techniques carbon steel fabrication and other metal fabrication experts have at their disposal. They combine these with their knowledge in a given field to save you money, produce a better product, improve their production, and benefit everyone in general.
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