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Sieve analysis - China steel coil slitting - China stainless steel cutting machine by wqecv thbtn





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Procedure Sieves used for gradation test. A mechanical shaker used for sieve analysis. A gradation test is performed on a sample of aggregate in a laboratory. A typical sieve analysis involves a nested column of sieves with wire mesh cloth (screen). See the separate Mesh (scale) page for details of sieve sizing. A representative weighed sample is poured into the top sieve which has the largest screen openings. Each lower sieve in the column has smaller openings than the one above. At the base is a round pan, called the receiver. The column is typically placed in a mechanical shaker. The shaker shakes the column, usually for some fixed amount of time. After the shaking is complete the material on each sieve is weighed. The weight of the sample of each sieve is then divided by the total weight to give a percentage retained on each sieve. The size of the average particles on each sieve then being analysis to get the cut-point or specific size range captured on screen. The results of this test are used to describe the properties of the aggregate and to see if it is appropriate for various civil engineering purposes such as selecting the appropriate aggregate for concrete mixes, asphalt mixes, and foundations. The results of this test are provided in graphical form to identify the type of gradation of the aggregate. The complete procedure for this test is outlined in the American Society for Testing and Materials (ASTM) C 136 and the American Association and State Highway and Transportation Officials (AASHTO) T 27 Preparation In order to perform the test, a sample of the aggregate must be obtained from the source. To prepare the sample, the aggregate should be mixed thoroughly and be reduced to a suitable size for testing. The total weight of the sample is also required. Procedure A suitable sieve size for the aggregate should be selected and placed in order of decreasing size, from top to bottom, in a mechanical sieve shaker. A pan should be placed underneath the nest of sieves to collect the aggregate that passes through the smallest. The entire nest is then agitated, and the material whose diameter is smaller than the mesh opening pass through the sieves. After the aggregate reaches the pan, the amount of material retained in each sieve is then weighed. Results The results are presented in a graph of percent passing versus the sieve size. On the graph the sieve size scale is logarithmic. To find the percent of aggregate passing through each sieve, first find the percent retained in each sieve. To do so, the following equation is used, %Retained = 100% where WSieve is the weight of aggregate in the sieve and WTotal is the total weight of the aggregate. The next step is to find the cumulative percent of aggregate retained in each sieve. To do so, add up the total amount of aggregate that is retained in each sieve and the amount in the previous sieves. The cumulative percent passing of the aggregate is found by subtracting the percent retained from 100%. %Cumulative Passing = 100% - %Cumulative Retained. The values are then plotted on a graph with cumulative percent passing on the y axis and logarithmic sieve size on the x axis. Methods There are different methods for carrying out sieve analyses, depending on the material to be measured. Throw-action sieving Throw-Action Sieving Here a throwing motion acts on the sample. The vertical throwing motion is overlaid with a slight circular motion which results in distribution of the sample amount over the whole sieving surface. The particles are accelerated in the vertical direction (are thrown upwards). In the air they carry out free rotations and interact with the openings in the mesh of the sieve when they fall back. If the particles are smaller than the openings, they pass through the sieve. If they are larger, they are thrown upwards again. The rotating motion while suspended increases the probability that the particles present a different orientation to the mesh when they fall back again, and thus might eventually pass through the mesh. Modern sieve shakers work with an electro-magnetic drive which moves a spring-mass system and transfers the resulting oscillation to the sieve stack. Amplitude and sieving time are set digitally and are continuously observed by an integrated control-unit. Therefore sieving results are reproducible and precise (an important precondition for a significant analysis). Adjustment of parameters like amplitude and sieving time serves to optimize the sieving for different types of material. This method is the most common in the laboratory sector[citation needed]. Horizontal sieving Horizontal Sieving In a horizontal sieve shaker the sieve stack moves in horizontal circles in a plane. Horizontal sieve shakers are preferably used for needle-shaped, flat, long or fibrous samples, as their horizontal orientation means that only a few disoriented particles enter the mesh and the sieve is not blocked so quickly. The large sieving area enables the sieving of large amounts of sample, for example as encountered in the particle-size analysis of construction materials and aggregates. Tapping sieving Tapping Sieving A horizontal circular motion overlies a vertical motion which is created by a tapping impulse. These motional processes are characteristic of hand sieving and produce a higher degree of sieving for denser particles (e.g. abrasives) than throw-action sieve shakers. Sonic sieving The particles are lifted and forcibly dropped in a column of oscillating air at a frequency of thousands of cycles per minute. Sonic sievers are able to handle much finer dry powders than woven mesh screens. Wet sieving Most sieve analyses are carried out dry. But there are some applications which can only be carried out by wet sieving. This is the case when the sample which has to be analysed is e.g. a suspension which must not be dried; or when the sample is a very fine powder which tends to agglomerate (mostly < 45 m) in a dry sieving process this tendency would lead to a clogging of the sieve meshes and this would make a further sieving process impossible. A wet sieving process is set up like a dry process: the sieve stack is clamped onto the sieve shaker and the sample is placed on the top sieve. Above the top sieve a water-spray nozzle is placed which supports the sieving process additionally to the sieving motion. The rinsing is carried out until the liquid which is discharged through the receiver is clear. Sample residues on the sieves have to be dried and weighed. When it comes to wet sieving it is very important not to change to sample in its volume (no swelling, dissolving or reaction with the liquid). Air Jet Sieving Air jet sieving machines are ideally suited for very fine powders which tend to agglomerate and cannot be separated by vibrational sieving. The reason for the effectiveness of this sieving method is based on two components: A rotating slotted nozzle inside the sieving chamber and a powerful industrial vacuum cleaner which is connected to the chamber. The vacuum cleaner generates a vacuum inside the sieving chamber and sucks in fresh air through the slotted nozzle. When passing the narrow slit of the nozzle the air stream is accelerated and blown against the sieve mesh, dispersing the particles. Above the mesh, the air jet is distributed over the complete sieve surface and is sucked in with low speed through the sieve mesh. Thus the finer particles are transported through the mesh openings into the vacuum cleaner. Types of gradation relatively to the aggregate nature Dense gradation A dense gradation refers to a sample that is approximately of equal amounts of various sizes of aggregate. By having a dense gradation, most of the air voids between the material are filled with particles. A dense gradation will result in an even curve on the gradation graph. Narrow gradation Also known as uniform gradation, a narrow gradation is a sample that has aggregate of approximately the same size. The curve on the gradation graph is very steep, and occupies a small range of the aggregate. Gap gradation A gap gradation refers to a sample with very little aggregate in the medium size range. This results in only coarse and fine aggregate. The curve is horizontal in the medium size range on the gradation graph. Open gradation An open gradation refers an aggregate sample with very little fine aggregate particles. This results in many air voids, because there are no fine particles to fill them. On the gradation graph, it appears as a curve that is horizontal in the small size range. Rich gradation A rich gradation refers to a sample of aggregate with a high proportion of particles of small sizes. Limitations of sieve analysis Sieve analysis has, in general, been used for decades to monitor material quality based on particle size. For coarse material, sizes that range down to #100 mesh (150m), a sieve analysis and particle size distribution is accurate and consistent. However, for material that is finer than 100 mesh, dry sieving can be significantly less accurate. This is because the mechanical energy required to make particles pass through an opening and the surface attraction effects between the particles themselves and between particles and the screen increase as the particle size decreases. Wet sieve analysis can be utilized where the material analyzed is not affected by the liquid - except to disperse it. Suspending the particles in a suitable liquid transports fine material through the sieve much more efficiently than shaking the dry material. Sieve analysis assumes that all particle will be round (spherical) or nearly so and will pass through the square openings when the particle diameter is less than the size of the square opening in the screen. For elongated and flat particles a sieve analysis will not yield reliable mass-based results, as the particle size reported will assume that the particles are spherical, where in fact an elongated particle might pass through the screen end-on, but would be prevented from doing so if it presented itself side-on. Properties Gradation affects many properties of an aggregate. It affects bulk density, physical stability and permeability. With careful selection of the gradation, it is possible to achieve high bulk density, high physical stability, and low permeability. This is important because in pavement design, a workable, stable mix with resistance to water is important. With an open gradation, the bulk density is relatively low, due to the lack of fine particles, the physical stability is moderate, and the permeability is quite high. With a rich gradation, the bulk density will also be low, the physical stability is low, and the permeability is also low. The gradation can be affected to achieve the desired properties for the particular engineering application. Engineering applications Gradation is usually specified for each engineering application it is used for. For example, foundations might only call for coarse aggregates, and therefore an open gradation is needed. Gradation is a primary concern in pavement mix design. Concrete could call for both coarse and fine particles and a dense graded aggregate would be needed. Asphalt design also calls for a dense graded aggregate. Gradation also applies to subgrades in paving, which is the material that a road is paved on. Gradation, in this case, depends on the type of road (i.e. highway, rural, suburban) that is being paved. Forecast Within the last years[when?] some methods for particle size distribution measurement were developed which work by means of laser diffraction or digital image processing. "Sieving" with Digital Image Processing The scope of information conveyed by sieve analysis is relatively small. It does not allow for a clear statement concerning the exact size of a single particle it is just classified within a size range which is determined by two sieve sizes ("a particle is < than sieve size x and > than sieve size y"). And there is no additional information concerning other relevant properties like opacity or shape available. Devices which work with digital image processing enable to recall even this information and a lot more (surface analysis, etc.). The results can be fitted to sieve analysis so that a comparison between measurement results obtained with different methods is possible. Digital image processing is being used to sieve materials in mining, agriculture, and forestry industries on a regular basis. References ^ p231 in "Characterisation of bulk solids" by Donald Mcglinchey, CRC Press, 2005. ^ ASTM International - Standards Worldwide. (2006). ASTM C136-06. http://www.astm.org/cgi-bin/SoftCart.exe/DATABASE.CART/REDLINE_PAGES/C136.htm?E+mystore ^ AASHTO The Voice of Transportation. T0 27. (2006). http://bookstore.transportation.org/item_details.aspx?ID=659 ^ a b c d e f Pavement Interactive. Gradation Test. (2007). http://pavementinteractive.org/index.php?title=Gradation_Test ^ a b c M.S. Mamlouk and J.P. Zaniewski, Materials for Civil and Construction Engineers, Addison-Wesley, Menlo Park CA, 1999 See also Soil gradation Automated Sieving using Photoanalysis Optical Granulometry External links Equipment for tests- shakers The Basic Principles of Sieve Analysis Soil test Sieve Analysis Example for Digital Image Processing Automated Sieve Analysis Software and Systems v  d  e Topics in geotechnical engineering Soils Clay  Silt  Sand  Gravel  Peat  Loam Soil properties Hydraulic conductivity  Water content  Void ratio  Bulk density  Thixotropy  Reynolds' dilatancy  Angle of repose  Cohesion  Porosity  Permeability  Specific storage Soil mechanics Effective stress  Pore water pressure  Shear strength  Overburden pressure  Consolidation  Soil compaction  Soil classification  Shear wave  Lateral earth pressure Geotechnical investigation Cone penetration test  Standard penetration test  Exploration geophysics  Monitoring well  Borehole Laboratory tests Atterberg limits  California bearing ratio  Direct shear test  Hydrometer  Proctor compaction test  R-value  Sieve analysis  Triaxial shear test  Hydraulic conductivity tests  Water content tests Field tests Crosshole sonic logging  Nuclear Densometer Test Foundations Bearing capacity  Shallow foundation  Deep foundation  Dynamic load testing  Wave equation analysis Retaining walls Mechanically stabilized earth  Soil nailing  Tieback  Gabion  Slurry wall Slope stability Mass wasting  Landslide  Slope stability analysis Earthquakes Soil liquefaction  Response spectrum  Seismic hazard  Ground-structure interaction Geosynthetics Geotextile  Geomembranes  Geosynthetic clay liner  Cellular confinement Instrumentation for Stability Monitoring Deformation monitoring  Automated Deformation Monitoring Categories: Chemical engineering

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